QUALITY CASTING | FORGING | FABRICATION

MANUFACTURING

FELEZ provides manufacturing execution across cast, forged, fabricated, and machined components for industrial applications. Manufacturing is carried out through a network of qualified production facilities, selected based on process capability, material expertise, and quality performance.

Each manufacturing route is defined through engineering input to ensure consistency, repeatability, and compliance with technical requirements.

CASTING

Cast components are produced using carefully selected foundry processes to manufacture complex geometries, internal passages and near-net-shape components that cannot be produced economically by machining or fabrication alone. FELEZ applies engineering review throughout the casting route to optimise manufacturability, dimensional integrity, mechanical performance and production efficiency.

Methods

Sand Casting

Investment Casting

Lost Foam Casting

Centrifugal Casting

Permanent Mould Casting

Shell Mould Casting

Investment Vacuum Casting

FORGING

Forging is selected for components requiring superior mechanical properties, structural integrity and long service life. Controlled plastic deformation refines grain structure and improves fatigue resistance, impact strength and reliability.

Methods

Open Die Forging

Closed Die Forging

Ring Rolling

Upset Forging

FABRICATION

Fabrication combines cutting, forming and welding technologies to manufacture customised industrial equipment and heavy-duty assemblies with structural integrity and dimensional accuracy.

Methods

Laser Cutting

Waterjet Cutting

MIG (GMAW) Welding

TIG (GTAW) Welding

FCAW, SMAW, SAW

MACHINING

Precision machining transforms cast, forged and fabricated components into finished products with demanding tolerances, geometric accuracy and superior surface quality.

Methods

CNC Turning

CNC Milling

Wire EDM (Wire Cut)

Gear Machining

Creep - Feed Grinding

Boring, Drilling, Tapping

Sinker EDM ( Spark Erosion)

Machining

HEAT TREATMENT

Heat treatment modifies the microstructure of metallic materials to achieve the required balance of hardness, strength, toughness and dimensional stability. FELEZ selects the appropriate thermal cycle based on material grade, component geometry and service conditions to optimise mechanical properties, fatigue performance and long-term reliability.

Methods

Annealing

Normalizing

Stress Relieving

Quench & Temper

Precipitation Hardening

Austempering

SURFACE ENGINEERING

Surface hardening increases surface hardness while maintaining a tough core, improving wear resistance and rolling contact fatigue performance for critical power transmission and rotating components.

Surface protection technologies are applied where abrasion, erosion, corrosion or high-temperature wear is the primary failure mechanism, significantly extending component service life

FELEZ provides both Surface Hardening and Surface Protection solutions through qualified manufacturing partners.

Surface Hardening Methods

Induction Hardening

Flame Hardening

Carburizing

Carbonitriding

Nitriding

Nitrocarburizing

Surface Protection Methods

Hardfacing by Welding

HVOF Coating

Thermal Spray Coating

Laser Cladding

Tungsten Carbide Brazing

PTA Hard Facing

SURFACE ENGINEERING

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